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CPVE400 Welder Parts List | Genuine Spare Parts

In the deep maintenance of the OTC Daihen CPVE400 welding machine, accurately verifying the part models is the first step to repairing the equipment. Using non-genuine parts or components with mismatched parameters can easily trigger secondary blowouts. To help workshop equipment managers and maintenance engineers quickly lock onto faulty parts, we have compiled the original specifications and models of 45 core spare parts inside the CPVE400, covering control boards, IGBT modules, transformers, bridge rectifiers, etc., accompanied by official internal structure diagrams to help you complete procurement and repair in one stop.

I. After-Sales Expert Tips: CPVE400 Core Parts Procurement Guide

When ordering the parts in the table below, please be sure to pay attention to the “collateral damage” rules among components:

  • IGBT Module (TR1, TR2) Blowout: If you find the 100-2134 (IGBT module) broken down or blown out, do NOT just buy the IGBT! You must simultaneously test or replace the inverter drive board P30066S (PCB3). A module blowout usually breaks down the drive circuit instantly. If the drive board is not replaced, the newly installed IGBT will explode again the moment power is applied.
  • Uniqueness of the Main Control Board P30110P: The heart of the CPVE400 is PCB1 (P30110P). There are many similar-looking obsolete OTC boards on the market. Please make sure to identify the original P30110P00 batch number. Do not mix them up, otherwise, it may cause the wire feeder to lose control or result in no shielding gas output.
  • Importance of the Cooling Fan (FM): The aging of the 200FZY3-S axial fan will cause the equipment to frequently report the E300 overheating fault. It is recommended to replace the fan as soon as it makes abnormal noises to prevent accumulated heat from aging expensive power components.

II. CPVE400 Internal Structure & Component Locations

Please refer to the physical diagrams and symbols below (such as PL1, CT1, TR1, etc.) to query the exact models in the table in Section III.

OTC CPVE400 Front View with Parts Annotation
Figure 1: CPVE400 Panel Control Area & Front Parts
OTC CPVE400 Side View with Internal Parts Annotation
Figure 2: CPVE400 Side Cooling & High Power Components
OTC CPVE400 Internal PCB Board Locations
Figure 3: CPVE400 Core PCB Boards Layout
OTC CPVE400 Bottom Transformers and Reactors
Figure 4: CPVE400 Bottom Transformer & Reactor Assembly

III. CPVE400 Complete Spare Parts Real-Time Search Table (45 Items)

This table covers the switches, modules, coils, mainboards, and accessories of the equipment. You can directly enter the Part No. (Order No.), Symbol, or Name in the search box below to filter the required parts:

Symbol Name Part No. (Order No.) Specifications
NFCircuit Breaker4614-0848DZ47-60D40A
LFFilterP30130H01P30130H01
PL1Power Indicator Light4600-366N46010A7KW-01
DR1Bridge Rectifier100-1393MDS75-16
DR2~3Fast Recovery Diode Module100-2135BD150N04FZ
TR1, TR2IGBT Module100-2134GD75HFU120C1S
CT1Current Transformer (CT)100-0851QW-W00050
CT2Hall Effect SensorP30110L04P30110L04
L2Filter Coil4739-543E04RA3100190100
T1Inverter Main TransformerP30130B00P30130B00
T2Control TransformerQW-W00123QW-W00123
T3Control TransformerQW-W00128QW-W00128
T4Control TransformerQW-W00124QW-W00124
L1 (CPVE400)DC ReactorP30130C00P30130C00
L1 (CPVE400S)DC ReactorP30151C00P30151C00
THP1Thermostat Switch100-0931KSD301-PM6-80/3-NC(#250)
THP2 (CPVE400)Thermostat Switch100-0932KSD301-PH-110/3-NC(#250)
THP2 (CPVE400S)Thermostat Switch100-2267KSD301-PH-85/3-NC(#250)
FMCooling Fan100-0933200FZY3-S
R1~4Varistor100-175TND14V-911KB0LLAA0
R5~8Carbon Film Resistor100-0935CFS1/4CT52A102J
R9, 10Non-Inductive Cement Resistor100-1403RX27N4V-30W-5R1J
R11Cement Resistor100-0672RX27-4V-40W-1R-J
C1a, bHigh-Voltage Film Capacitor100-1953MFD-DA01 DC1200V-20UF
C3, 4Film Capacitor100-1396CBB81-2000V-223J
F1Fuse100-0936RFI-32 6X30F8A250V
SHShunt100-093860mV 400A
RYControl Relay4341-206G6A-274P DC24V
TM1Input Terminal BlockK3904B00K3904B00
Input Terminal CoverK3904C00K3904C00
TM2Positive Output Terminal (+)100-1292EDZ95b(R)
TM3Negative Output Terminal (-)100-1291EDZ95b(B)
TM4Signal Terminal Block (12P)100-2057TB-1512
L3Small Filter Coil4739-497E04RA400270150
CON1Communication Socket (4-pin)4730-006DPC25-4BP
CON2Communication Socket (6-pin)4730-010DPC25-6BP
CON3Remote Control Pendant Socket100-0681RU-02(B99)
PCB1Main Control Board (PCB)P30110PP30110P00
PCB2Wire Feed Drive Board (PCB)P30110QP30110Q00
PCB3Inverter Drive Board (PCB)P30066SP30066S00
PCB4Auxiliary Filter Board (PCB)P30110RP30110R00
PCB5Interface Signal Board (PCB)P30110XP30110X00
Membrane Rubber PlugW-W03637W-W03637
Membrane Rubber Plug100-0945QW-W00016
Front Panel Adjustment Knob100-2133KN-21-6Y (Blue)
Operation Panel MembraneP30130W02P30130W02
Large Heatsink Mounting BracketQW-W00116QW-W00116

*Note: Symbols marked with circled numbers or “—” in the table indicate external structural parts or accessories without an assigned symbol. Please purchase directly according to the Part No.

IV. Genuine Parts Procurement & Technical Support

If you need to purchase the electronic components, control boards, or structural parts for the CPVE400 Welder mentioned above, please provide us with the equipment nameplate and corresponding Part No. We guarantee 100% genuine original parts and provide professional technical support to eliminate secondary failure risks.

Contact Us

*Please screenshot or copy the “Part No.” you need and send it to us via WhatsApp or Email. We will provide you with real-time quotes and inventory status as quickly as possible!

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