In the deep maintenance of the OTC Daihen CPVE400 welding machine, accurately verifying the part models is the first step to repairing the equipment. Using non-genuine parts or components with mismatched parameters can easily trigger secondary blowouts. To help workshop equipment managers and maintenance engineers quickly lock onto faulty parts, we have compiled the original specifications and models of 45 core spare parts inside the CPVE400, covering control boards, IGBT modules, transformers, bridge rectifiers, etc., accompanied by official internal structure diagrams to help you complete procurement and repair in one stop.
I. After-Sales Expert Tips: CPVE400 Core Parts Procurement Guide
When ordering the parts in the table below, please be sure to pay attention to the “collateral damage” rules among components:
- IGBT Module (TR1, TR2) Blowout: If you find the 100-2134 (IGBT module) broken down or blown out, do NOT just buy the IGBT! You must simultaneously test or replace the inverter drive board P30066S (PCB3). A module blowout usually breaks down the drive circuit instantly. If the drive board is not replaced, the newly installed IGBT will explode again the moment power is applied.
- Uniqueness of the Main Control Board P30110P: The heart of the CPVE400 is PCB1 (P30110P). There are many similar-looking obsolete OTC boards on the market. Please make sure to identify the original P30110P00 batch number. Do not mix them up, otherwise, it may cause the wire feeder to lose control or result in no shielding gas output.
- Importance of the Cooling Fan (FM): The aging of the 200FZY3-S axial fan will cause the equipment to frequently report the E300 overheating fault. It is recommended to replace the fan as soon as it makes abnormal noises to prevent accumulated heat from aging expensive power components.
II. CPVE400 Internal Structure & Component Locations
Please refer to the physical diagrams and symbols below (such as PL1, CT1, TR1, etc.) to query the exact models in the table in Section III.
III. CPVE400 Complete Spare Parts Real-Time Search Table (45 Items)
This table covers the switches, modules, coils, mainboards, and accessories of the equipment. You can directly enter the Part No. (Order No.), Symbol, or Name in the search box below to filter the required parts:
| Symbol | Name | Part No. (Order No.) | Specifications |
|---|---|---|---|
| NF | Circuit Breaker | 4614-0848 | DZ47-60D40A |
| LF | Filter | P30130H01 | P30130H01 |
| PL1 | Power Indicator Light | 4600-366 | N46010A7KW-01 |
| DR1 | Bridge Rectifier | 100-1393 | MDS75-16 |
| DR2~3 | Fast Recovery Diode Module | 100-2135 | BD150N04FZ |
| TR1, TR2 | IGBT Module | 100-2134 | GD75HFU120C1S |
| CT1 | Current Transformer (CT) | 100-0851 | QW-W00050 |
| CT2 | Hall Effect Sensor | P30110L04 | P30110L04 |
| L2 | Filter Coil | 4739-543 | E04RA3100190100 |
| T1 | Inverter Main Transformer | P30130B00 | P30130B00 |
| T2 | Control Transformer | QW-W00123 | QW-W00123 |
| T3 | Control Transformer | QW-W00128 | QW-W00128 |
| T4 | Control Transformer | QW-W00124 | QW-W00124 |
| L1 (CPVE400) | DC Reactor | P30130C00 | P30130C00 |
| L1 (CPVE400S) | DC Reactor | P30151C00 | P30151C00 |
| THP1 | Thermostat Switch | 100-0931 | KSD301-PM6-80/3-NC(#250) |
| THP2 (CPVE400) | Thermostat Switch | 100-0932 | KSD301-PH-110/3-NC(#250) |
| THP2 (CPVE400S) | Thermostat Switch | 100-2267 | KSD301-PH-85/3-NC(#250) |
| FM | Cooling Fan | 100-0933 | 200FZY3-S |
| R1~4 | Varistor | 100-175 | TND14V-911KB0LLAA0 |
| R5~8 | Carbon Film Resistor | 100-0935 | CFS1/4CT52A102J |
| R9, 10 | Non-Inductive Cement Resistor | 100-1403 | RX27N4V-30W-5R1J |
| R11 | Cement Resistor | 100-0672 | RX27-4V-40W-1R-J |
| C1a, b | High-Voltage Film Capacitor | 100-1953 | MFD-DA01 DC1200V-20UF |
| C3, 4 | Film Capacitor | 100-1396 | CBB81-2000V-223J |
| F1 | Fuse | 100-0936 | RFI-32 6X30F8A250V |
| SH | Shunt | 100-0938 | 60mV 400A |
| RY | Control Relay | 4341-206 | G6A-274P DC24V |
| TM1 | Input Terminal Block | K3904B00 | K3904B00 |
| — | Input Terminal Cover | K3904C00 | K3904C00 |
| TM2 | Positive Output Terminal (+) | 100-1292 | EDZ95b(R) |
| TM3 | Negative Output Terminal (-) | 100-1291 | EDZ95b(B) |
| TM4 | Signal Terminal Block (12P) | 100-2057 | TB-1512 |
| L3 | Small Filter Coil | 4739-497 | E04RA400270150 |
| CON1 | Communication Socket (4-pin) | 4730-006 | DPC25-4BP |
| CON2 | Communication Socket (6-pin) | 4730-010 | DPC25-6BP |
| CON3 | Remote Control Pendant Socket | 100-0681 | RU-02(B99) |
| PCB1 | Main Control Board (PCB) | P30110P | P30110P00 |
| PCB2 | Wire Feed Drive Board (PCB) | P30110Q | P30110Q00 |
| PCB3 | Inverter Drive Board (PCB) | P30066S | P30066S00 |
| PCB4 | Auxiliary Filter Board (PCB) | P30110R | P30110R00 |
| PCB5 | Interface Signal Board (PCB) | P30110X | P30110X00 |
| ① | Membrane Rubber Plug | W-W03637 | W-W03637 |
| ② | Membrane Rubber Plug | 100-0945 | QW-W00016 |
| ③ | Front Panel Adjustment Knob | 100-2133 | KN-21-6Y (Blue) |
| ④ | Operation Panel Membrane | P30130W02 | P30130W02 |
| ⑤ | Large Heatsink Mounting Bracket | QW-W00116 | QW-W00116 |
*Note: Symbols marked with circled numbers or “—” in the table indicate external structural parts or accessories without an assigned symbol. Please purchase directly according to the Part No.
IV. Genuine Parts Procurement & Technical Support
If you need to purchase the electronic components, control boards, or structural parts for the CPVE400 Welder mentioned above, please provide us with the equipment nameplate and corresponding Part No. We guarantee 100% genuine original parts and provide professional technical support to eliminate secondary failure risks.
Contact Us
- Global Sales & Tech Support: +86-180-9663-1656 (WhatsApp & WeChat Same No.)
- Official Email: ahojotc@gmail.com
*Please screenshot or copy the “Part No.” you need and send it to us via WhatsApp or Email. We will provide you with real-time quotes and inventory status as quickly as possible!


