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CO₂/MAG/MIG Welding Machine
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EP500 Discontinued Professional CO₂/MIG/MAG Welding Machines

OTC DAIHEN EP500 Digital Pulse Welder (Discontinued)

⚠️ Important Notice: The EP500 model is discontinued. For a comparable or upgraded replacement, please inquire about the DP500(S-3). This page is provided for reference for existing users.

The EP500 was a high-power digital pulse welder from OTC DAIHEN, featuring unique full‑digital control technology for stable current across all ranges. With DC 500A and pulse 400A output, it handled medium‑to‑thick plates and heavy‑duty applications. The standard 4‑roll wire feeder with encoder feedback ensured accurate and stable wire feeding. A new pulse control method significantly improved welding quality on mild steel and stainless steel. Adjustable arc characteristics adapted to various applications, and internal functions could be set directly from the front panel for maximum convenience. The full‑digital soft‑touch keypad provided comfortable operation. Although discontinued, many of its technologies have been carried forward in the successor model DP500(S-3).

✨ Key Technology Advantages

  • Full digital control — Stable current across all ranges, precise arc control.

  • High current output — DC 500A / pulse 400A for medium‑to‑thick plates.

  • 4‑roll encoder feedback wire feeder — Accurate and stable wire feeding for consistent arc.

  • New pulse control method — High‑quality welds on mild steel and stainless steel, low spatter, fine bead appearance.

  • Adjustable arc characteristics — Adapts to different applications, excellent all‑position stability.

  • 100 job memory — Easy management of welding parameters for different workpieces.

  • Full‑digital soft‑touch keypad — Comfortable operation, intuitive parameter adjustment.

🔧 Primary Applications

Heavy steel structures, bridge construction, shipbuilding, pressure vessels, general machinery – DC/pulse MAG welding of mild steel and stainless steel.

📊 OTC DAIHEN EP500 Technical Specifications & Accessories

* Refer to official OTC DAIHEN datasheet for full details.
Power SourceEP-500
Rated Input Voltage, Frequency3-phase, 380V±10%, 50/60Hz
Rated InputDC24.2kVA (22.4kW)
Pulse20.0kVA (17.2kW)
Rated Input CurrentDC: 36.8A; Pulse: 30.4A
Rated Output CurrentDC 500A, Pulse 400A
Rated Load VoltageDC 39V, Pulse 34V
Rated Output Current RangeDC: 30~500A, Pulse: 30~400A
Rated Output Voltage Range15.5~39V
Rated No‑Load Voltage87.5V
Rated Duty CycleDC: 500A 60%, Pulse: 400A 80%
Weld Condition Memory100
Insulation ClassH
Dimensions (W×D×H)685×400×676 mm (excluding eyebolt protrusions)
Weight66 kg
Protection ClassIP21S
Wire Feeder ModelCME-6401
Wire Diameter (mm)(0.8)/(0.9)/1.0/1.2/(1.4)/(1.6)
Wire Feed Speed (m/min)0.4-22
Wire Spool Capacity (kg)25
Wire Feeder Weight (kg)11
Welding Torch ModelWT5000-SBD (air‑cooled)
Gas RegulatorW-50FL-Ar
Welding CableBKPT-7002
Gas Hose for FeederK5857
10‑Core Control CableQK0072B00

🛒 Genuine OTC DAIHEN Parts · Professional Support

We are an authorized distributor of OTC DAIHEN welding equipment, supplying genuine machines and spare parts. The EP500 is discontinued; for the replacement model DP500(S-3) or any OTC parts, please contact us:

📞 Tel / Whatsapp / WeChat: +86 180-9663-1656

📧 Email: ahojotc@gmail.com
           Over 10 years in welding automation — 7×12 hours online, add our WeChat for technical exchange.

Anhui Oujie Automation — OTC DAIHEN Official Sales & Service Partner