Abicor Binzel ABITIG® WH 400 W Automated Water-Cooled TIG Torch System
The Abicor Binzel ABITIG® WH 400 W is a premier liquid-cooled GTAW (TIG) welding torch system customized for robotic cells and automated welding rigs. Its defining technological breakthrough is the WH (Wechselhals) quick-change neck system, which enables automated or rapid manual replacement of torch necks of varying geometries without disturbing the cable assembly or coolant lines. With exceptional thermal dissipation and guaranteed Tool Center Point (TCP) repeatability, it operates flawlessly in 24/7 continuous production of aerospace components, EV battery trays, and stainless steel vessels.
⚙️ Detailed Consumables & Part Number Matrix
| Configuration Type | 0° Torch Neck | 45° Torch Neck | 70° Torch Neck | 90° Torch Neck |
|---|---|---|---|---|
| Single Torch Neck | 781.0504 | 781.0507 | 781.0501 | 781.0510 |
| WS Heavy-Duty Version | 781.2008.1 | —- | —- | —- |
| Back Cap Type | Binzel Part Number |
|---|---|
| Standard Back Cap | 967.1351 |
| WS Special Structure Back Cap | 781.2006.1 |
| Insulating Ring Description | Binzel Part Number |
|---|---|
| Standard High-Temp Insulating Ring | 775.1043 |
| Tungsten Ø (mm) | Electrode Holder Part No. |
|---|---|
| Ø 1.6 mm | 775.0062 |
| Ø 2.0 mm | 775.0067 |
| Ø 2.4 mm | 775.0063 |
| Ø 3.2 mm | 775.0064 |
| Ø 4.0 mm | 775.0065 |
| Ø 4.8 mm | 775.0066 |
| Tungsten Ø (mm) | Gas Diffuser Part No. |
|---|---|
| Ø 1.6 mm | 773.0172 |
| Ø 2.0 mm | 773.0177 |
| Ø 2.4 mm | 773.0173 |
| Ø 3.2 mm | 773.0174 |
| Ø 4.0 mm | 773.0175 |
| Ø 4.8 mm | 773.0176 |
| Inlet Outer Ø A (mm) | Exit Inner Ø B (mm) | Total Length C (mm) | Binzel Short Nozzle Part No. |
|---|---|---|---|
| 23.5 mm | 7.5 mm | 37 mm | 775.0081 |
| 23.5 mm | 10.0 mm | 37 mm | 775.0082 |
| 23.5 mm | 13.0 mm | 37 mm | 775.0083 |
| 23.5 mm | 15.0 mm | 37 mm | 775.0084 |
| Inlet Outer Ø A (mm) | Exit Inner Ø B (mm) | Total Length C (mm) | Binzel Long Nozzle Part No. |
|---|---|---|---|
| 23.5 mm | 7.5 mm | 52 mm | 775.2171 |
| 23.5 mm | 10.0 mm | 52 mm | 775.2172 |
| 23.5 mm | 13.0 mm | 52 mm | 775.2173 |
| 23.5 mm | 15.0 mm | 52 mm | 775.2174 |
🔧 Engineering & Maintenance Guide
- WH Neck Quick-Change & TCP: When exchanging WH necks, clean the mating interface thoroughly. Even minor spatter or dust on the seating surface will offset the Tool Center Point (TCP) and cause automated weld deviation.
- Coolant Flow Criticality: TIG welding at 400A generates intense radiant heat. Always ensure your water chiller supplies clean, deionized anti-corrosion coolant at the rated pressure; otherwise, O-rings will degrade rapidly, leading to coolant leaks into the weld pool.
- Electrode Centering: Replace the collet and collet body immediately if they lose spring tension. A loose tungsten electrode will cause erratic arc ignition and severe wandering.
📞 Contact for Global B2B Pricing & Technical Support
Anhui Oujie Automation Technology Co., Ltd. is your authorized supplier for genuine Abicor Binzel robotic welding torches and consumables. We guarantee 100% authentic equipment for your automated production lines.
⚡ Fast global shipping. Genuine guarantee. Professional automation support included.
