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OTC Welding Machine

WTW4000 / WTW5000Welding Torches Parts List OTC Daihen

OTC Daihen WTW4000 / WTW5000 Series Water-Cooled Welding Torches – Parts & Specifications Guide

This guide covers the OTC water-cooled MIG welding torches: WTW4000‑SBD/MBD/LBD and WTW5000‑SBD/MBD/LBD for carbon steel, and the corresponding WTAW4000‑SBD/MBD/LBD and WTAW5000‑SBD/MBD/LBD for aluminum. The torch lengths correspond to 3.0m (S), 4.5m (M) and 6.0m (L). Below you will find complete specifications, exploded views, and detailed parts lists for these water‑cooled torches.

Technical Specifications

ModelWTW4000 (Carbon Steel)
WTAW4000 (Aluminum)
WTW5000 (Carbon Steel)
WTAW5000 (Aluminum)
Rated current400A (CO₂) / 350A (MAG/MIG)500A (CO₂) / 450A (MAG/MIG)
Load duration100%
Voltage rating≤113V
Applicable gasCO₂ / MAG / MIG
Gas flow10–20 L/min
Gas pressure0.15 – 0.35 MPa
Torch switch rating24 VDC
Applicable wire Ø (mm)Carbon: 0.8, 0.9, 1.0, 1.2
Aluminum: 1.0, 1.2
Carbon: 1.2, 1.4, 1.6
Aluminum: 1.2, 1.6
Cable length3.0m / 4.5m / 6.0m
Cooling methodLiquid cooled
Applicable standardGB/T15579.7-2013 (IEC60974-7:2005)
OTC water-cooled welding torch exploded view

Standard Torch Components (Common to all models)

The table below lists the main parts with their part numbers and applicability for carbon steel and aluminum.

No.Part NamePart NumberCarbon SteelAluminum
ACone nozzle Ø16mmSA5216
BContact tip 1.2mm M8×10×30 (copper)EB3212
Contact tip 1.2mm M8×10×30 (copper, for Al)EB3212AL
CSteel wire spring 1.0‑1.2mm×3mDSR3212-3
Graphite hose 1.0‑1.2mm×3mDR3412-3
1Divider (phenolic)SD5002
2Contact tip holder M8×25SC5001
3Curved neck 45°SF5245
4Hook‑upEG0001
5TriggerEJ0003
6Front gun caseEHO131
7Front spring bootES0102
8Cable assembly 3mSL5030
9Rear spring bootYKS0002
10Rear gun case hole 28.5HDH0202-28.5
11Screw M4×6Q210406
12Gun shell lock nutDP3001
13OTC plug (water cooling)DSUO001
14O‑ring 3.15×1.8Q531518
15O‑ring 4×1.8Q504018
16NutDU3013
17Water pipe quick connectorSW5131
18Faucet plug (red)BW0239R
Faucet plug (blue)BW0239B

Optional Nozzles, Contact Tips & Liners

The following parts can be selected according to your torch length, wire diameter and application.

TypeDescriptionPart NumberCarbon SteelAluminum
A – NozzlesCone nozzle Ø14mmSA5214
Cone nozzle Ø15mmSA5315
Straight nozzle Ø20mmSA5120
B – Contact Tips (M8×10×30)0.8mm copperEB3208
0.9mm copperEB3209
1.0mm copperEB3210
1.6mm copperEB3216
0.8mm chrome‑zirconium copperEB3208L
0.9mm chrome‑zirconium copperEB3209L
1.0mm chrome‑zirconium copperEB3210L
1.2mm chrome‑zirconium copperEB3212L
1.6mm chrome‑zirconium copperEB3216L
1.0mm copper (for Al)EB3210AL
1.6mm copper (for Al)EB3216AL
C – LinersSteel wire spring 1.0‑1.2mm×4.5mDSR3212-4.5
Steel wire spring 1.0‑1.2mm×6mDSR3212-6
Steel wire spring 1.2‑1.6mm×3mDSR5216-3
Steel wire spring 1.2‑1.6mm×4.5mDSR5216-4.5
Steel wire spring 1.2‑1.6mm×6mDSR5216-6
Graphite hose 1.0‑1.2mm×4.5mDR3412-4.5
Graphite hose 1.0‑1.2mm×6mDR3412-6
Graphite hose 1.2‑1.6mm×3mDR5416-3
Graphite hose 1.2‑1.6mm×4.5mDR5416-4.5
Graphite hose 1.2‑1.6mm×6mDR5416-6
1Divider (ceramic)SD5001
2Contact tip holder M8×29SC5002

Genuine OTC Daihen Parts – Authorized Distributor

All parts listed above are 100% original OTC Daihen spare parts. Our company is an OTC‑designated agent, ensuring you receive authentic components for your water‑cooled welding torches. Whether you need a single contact tip or a complete torch assembly, we are here to help.

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