Binzel

ROBO 455D Genuine Binzel Torch and parts

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Introduction to Binzel ROBO 455D Water-Cooled Welding Gun

The Binzel ROBO 455D is a high-performance water-cooled welding gun designed specifically for robotic and automated welding applications. It delivers excellent arc stability, efficient cooling, and long service life. The modular neck system allows for flexible integration into various robot cells.

This page provides detailed information on the Binzel ROBO 455D torch neck configurations and genuine consumable parts.

Torch Neck Configurations

The ROBO 455D torch neck is available in three angles to suit different welding positions. Both complete gun sets (including cable assembly) and individual necks can be ordered.

Description	0°	22°	45°
Complete welding gun set with cable assembly	943.0247	943.0248	943.0249
Single gun neck	943.0161.	943.0162.1	943.0163.1

Note: Consumable parts and spare parts are not included in the factory standard configuration. Please order separately based on your application needs.

Genuine Consumable Parts for ROBO 455D

The ROBO 455D uses a range of high-quality consumables to ensure optimal welding performance. The main consumable parts include the contact tip holder, nozzle insulator, contact tip, and nozzle.

Binzel ROBO 455D consumable parts overview

Contact Tip Holder

The contact tip holder is available in M6 and M8 brass versions.

Binzel ROBO 455D contact tip holder

Type	Order Number
M6 brass	142.0123
M8 brass	142.0122

Nozzle Insulator

The nozzle insulator is available in standard and high-temperature versions.

Binzel ROBO 455D nozzle insulator

Type	Order Number
Standard	146.0054
High temperature	146.0059.10

Contact Tips

The ROBO 455D uses M6 and M8 contact tips. Select the appropriate tip based on your wire diameter.

Binzel ROBO 455D contact tips

Wire Dia. (mm)	M6 Contact Tip Order No.	M8 Contact Tip Order No.
0.8	140.0054	140.0117
0.9	140.0172	140.0217
1.0	140.0245	140.0316
1.2	140.0382	140.0445
1.4	----	140.0536
1.6	----	140.0590

Nozzles

The ROBO 455D offers bottle-type and taper nozzles. Dimensions A, B, and C are shown in the diagram below.

Binzel ROBO 455D nozzles

Bottle-Type Nozzle (Recess -1.5mm)

A (mm)	B (mm)	C (mm)	Order Number
25	15.5	67.5	145.0164

Taper Nozzles

Type	A (mm)	B (mm)	C (mm)	Order Number
Recess -1.5mm	25	15.5	67.5	145.0134
Recess -1.5mm	25	15.5	67.5	145.0089.10
Stick-Out +1.5mm	25	15.5	64.5	145.0106

Note: "Recess" means the contact tip is set back inside the nozzle; "Stick-Out" means the contact tip protrudes.

Why Choose Binzel ROBO 455D?

Robust water cooling – ensures high duty cycle and stable performance in continuous robotic welding.
Flexible neck angles – 0°, 22°, and 45° options for optimal torch positioning.
Genuine Binzel consumables – guarantee long life and consistent arc quality.
Easy integration – compatible with most robotic systems and cable assemblies.