Binzel

ROBOWH242D Genuine Binzel Torch and parts

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Introduction to Binzel ROBO WH 242 D Water-Cooled Welding Gun

The Binzel ROBO WH 242 D is a high-performance water-cooled welding gun designed specifically for robotic and automated welding applications. It delivers excellent arc stability, efficient cooling, and long service life. The modular neck system allows for flexible integration into various robot cells.

This page provides detailed information on the Binzel ROBO WH 242 D torch neck configurations, wire feed hose selections, and genuine consumable parts.

Torch Neck Configurations

The ROBO WH 242 D torch neck is available in three angle options. Standard order numbers are listed below.

Gun Neck Angle	0°	22°	45°
Order Number	962.1314	962.1315	962.1316

Wire Feed Hose Selection

Select the appropriate wire feed hose based on your application (steel or aluminum), neck angle, and wire diameter.

Application	Gun Neck Angle	Wire Diameter Φ (mm)	Order Number
Steel	0° / 22°	0.8–0.9	149.0073.5
Steel	0° / 22°	1.0–1.2	149.0077.5
Steel	45°	0.8–0.9	149.0075.5
Steel	45°	1.0–1.2	149.0079.5
Aluminum	0° / 22°	0.8–1.0	149.0085.5
Aluminum	0° / 22°	1.2–1.6	149.0090.5
Aluminum	45°	0.8–1.0	149.0087.5
Aluminum	45°	1.2–1.6	149.0092.5

Genuine Consumable Parts for ROBO WH 242 D

The ROBO WH 242 D uses a range of high-quality consumables to ensure optimal welding performance. The main consumable parts include the contact tip seat, nozzle insulator, contact tip, and nozzle.

Binzel ROBO WH 242 D consumable parts overview

Contact Tip Seat

The contact tip seat is available in M6 brass.

Binzel ROBO WH 242 D contact tip seat

Type	Order Number
M6 Brass	142.0149

Nozzle Insulator

Binzel ROBO WH 242 D nozzle insulator

Type	Order Number
Standard	146.0066

Contact Tips

The ROBO WH 242 D uses chrome zirconium copper contact tips. Select the appropriate tip based on your wire diameter.

Binzel ROBO WH 242 D contact tips

Material	Wire Dia. (mm)	Order Number
Chrome Zirconium Copper	0.8	140.0054
	0.9	140.0172
	1.0	140.0245
	1.2	140.0382

Nozzles (Cone Type)

The ROBO WH 242 D offers cone-type nozzles with recess (-1.0 mm) configurations. Dimensions A, B, and C are shown in the diagram.

Binzel ROBO WH 242 D cone nozzle

Type	A (mm)	B (mm)	C (mm)	Order Number
Recess (-1.0 mm)	21	13	62	145.0135
Recess (-1.0 mm)	21	15.5	62	145.0090

Recess means the contact tip is set back inside the nozzle.

Why Choose Binzel ROBO WH 242 D?

Robust water cooling – ensures high duty cycle and stable performance in continuous robotic welding.
Flexible neck angles – 0°, 22°, and 45° options for optimal torch positioning.
Genuine Binzel consumables – guarantee long life and consistent arc quality.
Easy integration – compatible with most robotic systems and cable assemblies.