Binzel

ABIROB® A500 Genuine Binzel Torch and parts

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Introduction to Binzel ABIROB® A500 Air-Cooled Welding Gun

The Binzel ABIROB® A500 is a high-performance air-cooled welding gun designed specifically for robotic and automated welding applications. It delivers excellent arc stability, efficient cooling, and long service life. The modular neck system allows for flexible integration into various robot cells.

This page provides detailed information on the Binzel ABIROB® A500 torch neck configurations and genuine consumable parts.

Torch Neck Configurations

The ABIROB® A500 torch neck is available in four angle options. Standard order numbers are listed below.

Gun Neck Angle	0°	22°	35°	45°
Standard Order Number	980.1012	980.1013	980.1014	980.1015

Note: Consumable parts and spare parts are not included in the factory standard configuration. Please order separately based on your application needs.

Genuine Consumable Parts for ABIROB® A500

The ABIROB® A500 uses a range of high-quality consumables to ensure optimal welding performance. The main consumable parts include the contact tip holder, contact tip, and nozzle.

Binzel ABIROB® A500 consumable parts overview

Contact Tip Holder

The contact tip holder is available in M6 brass, M8 brass, and M8 copper versions. Copper versions are recommended for high-current applications.

Binzel ABIROB® A500 contact tip holder

Type	Order Number
M6 brass	142.0159.5
M8 brass	142.0158.5
M8 copper	142.0169.5

Contact Tips (Silver-Plated CuCrZr)

The ABIROB® A500 uses silver-plated CuCrZr contact tips for superior conductivity and wear resistance. Available in M6 and M8 versions.

Binzel ABIROB® A500 silver-plated contact tips

Wire Dia. (mm)	M6 Contact Tip Order No.	M8 Contact Tip Order No.
0.8	147.0054	147.0117
0.9	147.0172	147.0217
1.0	147.0245	147.0316
1.2	147.0382	147.0445
1.4	147.0519	147.0536
1.6	---	147.0590

Nozzles

The ABIROB® A500 offers bottle-type and taper nozzles in various configurations: flush, recess (-2.0 mm), and stick-out (+3.0 mm). Dimensions A, B, and C are shown in the diagram below.

Binzel ABIROB® A500 nozzles

Bottle-Type Nozzles

Configuration	A (mm)	B (mm)	C (mm)	Order Number
Flush	28	14	75	145.0586
Recess (-2.0 mm)	28	14	77	145.0587
Stick-Out (+3.0 mm)	28	14	72	145.0588
Flush (B=16)	28	16	75	145.0583
Recess (-2.0 mm, B=16)	28	16	77	145.0584
Stick-Out (+3.0 mm, B=16)	28	16	62	145.0585

Taper Nozzles

Configuration	A (mm)	B (mm)	C (mm)	Order Number
Flush	28	13	75	145.0589
Recess (-2.0 mm)	28	13	77	145.0590
Stick-Out (+3.0 mm)	28	13	72	145.0591
Flush (B=16)	28	16	75	145.0580
Recess (-2.0 mm, B=16)	28	16	77	145.0581
Stick-Out (+3.0 mm, B=16)	28	16	72	145.0582

Flush: contact tip end is flush with nozzle. Recess: contact tip is set back. Stick-Out: contact tip protrudes.

Why Choose Binzel ABIROB® A500?

Air-cooled design – lightweight and ideal for high-speed robotic welding.
Flexible neck options – four angles available to suit various applications.
High-quality consumables – silver-plated CuCrZr contact tips for excellent conductivity.
Easy integration – compatible with most robotic systems.