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CO₂/MAG/MIG Welding Machine
  • EP500L  Discontinued - Product image
EP500L  Discontinued - Thumbnail

EP500L Discontinued Professional CO₂/MIG/MAG Welding Machines

OTC DAIHEN EP500L Low-Spatter Pulse Welder (Discontinued)

⚠️ Important Notice: The EP500L model is discontinued. For a comparable or upgraded replacement, please inquire about the P500L. This page is provided for reference for existing users.

The EP500L was a high-performance low-spatter pulse welder from OTC DAIHEN, featuring CBT-EX DC low-spatter function that drastically reduces spatter across the entire current range – from low to high – producing smooth, beautiful bead appearance. It also came standard with DC pulse mode for high-quality welding. For stainless steel, OTC's dedicated pulse waveform control ensured stable droplet transfer even with sticky stainless steel wires, delivering excellent results. Built‑in welding management offered 100‑job memory, USB backup, waveform analysis, and error history tracking. Rich internal functions (F‑key, 1‑knob presetting, constant penetration, key lock) met diverse user needs. Although discontinued, its technology lives on in the successor model P500L.

OTC DAIHEN EP500L mild steel weld result (material: mild steel, thickness: 2mm, current: 125A, voltage: 16.1V)
EP500L mild steel weld (2mm, 125A, 16.1V)
OTC DAIHEN EP500L stainless steel weld result (material: stainless steel, thickness: 3mm, current: 115A, voltage: 20.2V)
EP500L stainless steel weld (3mm, 115A, 20.2V)

✨ Key Technology Advantages

  • CBT-EX DC low-spatter — Full‑range spatter reduction, smooth bead appearance.

  • DC pulse mode — Standard for high-quality welding.

  • Stainless steel dedicated pulse waveform — Optimized for stainless wires, stable droplet transfer.

  • 100‑job memory — On‑board storage for multi‑workpiece parameter management.

  • USB data management — Condition backup, waveform analysis, error history.

  • Rich internal functions — F‑key, 1‑knob presetting, constant penetration, key lock, etc.

  • High reliability — Class H insulation, IP23S protection.

🔧 Primary Applications

Automotive manufacturing, motorcycle frames, steel structures, pipe welding, stainless steel fabrication – DC/pulse MAG welding of mild steel and stainless steel, especially where spatter control and bead appearance are critical.

📊 OTC DAIHEN EP500L Technical Specifications & Accessories

* Refer to official OTC DAIHEN datasheet for full details.
Power Source ModelEP-500L
Rated Input Voltage, Frequency3-phase, 380V±10%, 50/60Hz
Welding ModeDCDC Pulse
Rated Input24.7kVA (22.9kW)20.5kVA (17.8kW)
Rated Input Current37.4A31.2A
Rated Output Current500A400A
Rated Output Current Range30~500A30~400A
Rated Output Voltage39V34V
Rated No‑Load Voltage81.7V
Rated Output Voltage Range15.5〜39V
Rated Duty Cycle500A 60%400A 80%
Weld Condition Memory100
Insulation ClassH
Efficiency85.5%
Dimensions (W×D×H)685×400×676 mm (excluding eyebolt protrusions)
Weight67 kg
Static CharacteristicFlat
Protection ClassIP23S
Wire Feeder
ModelCMEV-6401 (air‑cooled)
Wire Diameter (mm)1.2, (1.4), (1.6)
Wire Feed Speedmax 22 m/min
Wire Spool Capacity25 kg
Weight11 kg (excluding control cable)
Other Accessories
Welding TorchBT3510V-30 (air‑cooled)
Gas RegulatorHLAR19-25L
Base Metal CableBKPT-7002
Gas Hose for FeederK5857
10‑Core Control CableQK0072B00
OTC DAIHEN EP500L internal functions diagram
EP500L internal functions: F‑key, 1‑knob presetting, constant penetration, key lock, etc.

🛒 Genuine OTC DAIHEN Parts · Professional Support

We are an authorized distributor of OTC DAIHEN welding equipment, supplying genuine machines and spare parts. The EP500L is discontinued; for the replacement model P500L or any OTC parts, please contact us:

📞 Tel / Whatsapp / WeChat: +86 180-9663-1656

📧 Email: ahojotc@gmail.com
           Over 10 years in welding automation — 7×12 hours online, add our WeChat for technical exchange.

Anhui Oujie Automation — OTC DAIHEN Official Sales & Service Partner