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CO₂/MAG/MIG Welding Machine
  • DP400(S-3)/DP500(S-3) DC pulse - Product image
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DP400(S-3)/DP500(S-3) DC pulse Professional CO₂/MIG/MAG Welding Machines

OTC DAIHEN DP-400(S-3) / DP-500(S-3) are high-performance digital inverter welding machines from the OTC DAIHEN brand. Featuring intelligent waveform control technology, these welders are suitable for high-quality welding of various metal materials. The equipment automatically optimizes welding parameters according to different material types, ensuring stable welding processes, aesthetically pleasing weld seams, and reliable welding strength.

Core Features and Advantages

Intelligent Welding Modes

  • Supports DC pulse, DC double pulse, DC and other welding modes

  • DP-500(S-3) DC pulse duty cycle up to 400A 100%

  • Intelligent waveform control technology automatically optimizes welding parameters

Parameter Memory and Sharing

  • Can store 100 groups of welding conditions

  • Supports copying welding conditions and internal functions to other welders via USB interface

  • Facilitates standardized production and multi-device collaboration

Welding Data Recording and Analysis

  • Automatically records welding process data and fault information

  • Data can be exported via USB for quality analysis and fault tracing

  • Complies with modern manufacturing quality management requirements

Ease of Operation

  • Allows real-time current adjustment during welding using standard welding torches

  • Intuitive interface, easy to learn and operate

  • Multiple preset welding programs suitable for operators of different skill levels


Applicable Materials

OTC DAIHEN DP-400/DP-500 welding machines are suitable for welding the following materials:

  • Stainless Steel - Various stainless steel products

  • Galvanized Steel Sheet - Optimized welding for galvanized materials

  • Alloy Steel - High-strength alloy materials

  • Carbon Steel - Common metal materials


Welding Case Showcase

Below are actual welding results from OTC DAIHEN DP-400/DP-500 welding machines:

DP-400(S-3) welding carbon steel air reservoir case - Uniform and beautiful weld

Figure 1: DP-400(S-3) welding carbon steel air reservoir case - Uniform and beautiful weld

DP-500(S-3) welding stainless steel fan case - Beautiful formation

Figure 2: DP-500(S-3) welding stainless steel fan case - Beautiful formation

As shown in the above cases, OTC DAIHEN welding machines deliver excellent welding results with uniform, aesthetically pleasing weld seams, demonstrating the high-quality welding performance of digital inverter welders.


Standard Technical Specifications

Detailed technical parameter comparison of OTC DAIHEN DP-400(S-3) and DP-500(S-3) welding machines:

ItemDP-400(S-3)DP-500(S-3)
Rated Input Voltage3-phase 380V±10% 50Hz3-phase 380V±10% 50Hz
Rated Input Current30A30A
Rated Load Current400A500A
Rated Output Voltage34V39V
Rated Duty Cycle60% (400A)500A 60% / Pulse 400A 100%
No-load Voltage64.7V74.8V
Insulation Class200℃200℃
Dimensions (W×D×H)685mm × 400mm × 612mm685mm × 400mm × 612mm
Weight55.2kg59.4kg
Protection RatingIP23SIP23S

Accessories and Equipment

  • Wire Feeder: CM-H400S(GY) (Air-cooled)

  • Wire Diameter: 1.0/1.2mm (0.8/1.4/1.6mm optional)

  • Wire Feed Speed: 1.5–22 m/min

  • Wire Spool Capacity: Maximum 25kg

  • Welding Torch: WT3510-SBD(3M) / WT5000-SBD(3M)

  • Flowmeter: GH-25 (Standard) / GH-2501-36V (Optional)

  • Control Cable: 16-core, 3m length

  • Remote Control Box: QK0116B00 (2m) / QK0129B00 (3m)

OTC DAIHEN DP-400(S-3) and DP-500(S-3) digital inverter welding machines are professional welding solutions integrating advanced intelligent waveform control technology and digital inverter technology, providing stable welding performance. These welders support multiple welding modes and are suitable for welding various materials including stainless steel, carbon steel, and alloy steel. Ideal for automotive manufacturing, metal structures, equipment maintenance, and other industries.